Revolutionizing electric oil pump manufacturing with Bosch Digital Twin Industries
Minimizing turnaround time for root cause analysis and fault resolution through connected electric lubrication oil pumps (eLOPs) powered by digital twins.
The challenge
The eLOP manufacturer was grappling with exorbitant turnaround times (TAT) for root cause analysis and resolution of faults in its electric oil pumps. This prolonged process not only impacted production efficiency but also contributed to increased costs and customer dissatisfaction.
Additionally, the inability to detect and isolate potential problems when the pump was on the manufacturing line posed significant risks, leading to quality issues and warranty claims.
The solution
Bosch Digital Twin Industries transformed the eLOP manufacturing process by introducing connected eLOPs powered by their cutting-edge Integrated Asset Performance Management (IAPM) solution and digital twin technology.
The result
The product lifecycle has been optimized with a significant improvement in precision and quality by reducing functional testing efforts.
Reduced field complaints and warranty claims due to early detection and resolution of potential issues.
Key features and benefits
Virtual sensor development
BDTI developed an impressive 52 virtual sensors using data from just two physical sensors, significantly boosting the system’s diagnostic capabilities.
Real-time monitoring and analysis
The solution provided live data and engineering insights, enabling the real-time monitoring and analysis of pump performance. The connected eLOPs provided live data and engineering insights, enabling real-time monitoring and analysis of pump performance.
Predictive fault detection
BDTI's advanced algorithms and virtual sensors anticipated the potential faults that could occur in eLOPs, enabling proactive measures to be implemented.
Enhanced collaboration
Critical engineering and operational insights were seamlessly transmitted to the manufacturer, OEMs, and suppliers, fostering collaboration and continuous improvement.
Revolutionizing EV manufacturing
As the demand for electric vehicles continues to surge, manufacturers must embrace cutting-edge technologies to meet the challenges of tomorrow. Bosch Digital Twin Industries’ innovative solution has empowered the eLOP manufacturer to revolutionize its manufacturing process, setting new standards for efficiency, quality, and customer satisfaction. By harnessing the power of digital twin and predictive sensor data analytics, the company has gained a competitive edge in the rapidly evolving automotive industry.
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